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我想找一篇关于车间精益生产的文章 我想找一篇关于车间精益生产的文章自推行精益生产以来,车间环境发生了根本改观,生产流程达到进一步优化,技术经济指标大幅度提升,取得了显著的成绩。2010年产品指数合格率

我想找一篇关于车间精益生产的文章  

我想找一篇关于车间精益生产的文章

自推行精益生产以来,车间环境发生了根本改观,生产流程达到进一步优化,技术经济指标大幅度提升,取得了显著的成绩。2010年产品指数合格率达到98.28,产品AO浓度连续三个月达到115g/L以上,为碳分分解率实现历史性突破和月产超过20万吨历史新高,奠定了坚实的基础;渣过滤机产能达到60/h以上,是设计产能的2倍以上,居行业同类型过滤机产能之首;汽耗控制在1.1t/t-AO以内,居同行业领先水平,成为烧结法生产节能降耗的主力军。现将经验总结汇报如下:
一、以消除浪费为重点,以5S管理为手段,全面规范现场管理。
推行精益化生产,现场管理是基础。2004年度,车间在现场环境治理方面做了大量的工作,为全面推行精益化生奠定了良好的基础。
1、以“整理”、“整顿”为基础,深入开展现场治理。
——对部分厂房进行了重新布局,对变形地沟进行了全面规整、修复,加设防护栏杆,消除原地坪冒料,员工作业不安全等潜在隐患。
——拆除了多台长期闲置装置、废弃管道、电缆,对现场管网进行了规范、合理改造。
——对部分槽体变形溜槽进行了全面改造,消除了原变形、易冒槽所造成的潜在隐患。
——对过滤机二楼放料系统进行改造,彻底改变原二楼物料满地流的现象。
——对所有防护栏杆、安全防护罩进行了修复、规范。
2、实施“清洁”、“清扫”,规范现场治理。
——各厂房装置管道统一色彩管理,加注流向标识,更新装置标牌和定置牌,醒目位置树起以“员工安全检查表”为主要内容的大型挂图。
——各库房严格按照分割槽、分架、分层的原则,重新制作货架,划分区域,能够上架的物品全部上架,各种标识一目了然。
——各操作室重新布局规划,各工器具定置摆放。清除原厂房内、操作室多余无价值的物品,在操作室设定壁柜,工器具统一定置,规整有序、干净整齐。
5S管理的现场实施,潜移默化地影响着员工的行为,参与意识空前高涨,自主性明显增强,为下一步精益化生产的深入实施奠定了很好的基础。
3、推行标准化作业,将5S现场治理进行到底。
——制订作业流程标准,规范管理行为。在日常管理的基础上,车间指定了清理、检修作业管理标准;工作票 、三方确认单填写标准;特种装置管理标准等,使各种管理都有标准可遵守。
——制订作业动作标准。在5S管理的基础上,全体员工严格按照《岗位作业标准》程式标准化作业,执行《安全检查表》的要求,自觉规范作业行为,杜绝习惯性违章行为。2010年车间完成了24个动作标准的制定、规范工作。
——在上述标准的基础上,为了使精益生产在车间的深入开展,车间将各种管理制度、标准,进行规范、整理,编制了车间“精益化生产作业指导书”,以此来指导车间精益生产的深入开展。
二、借助“班建”平台,推进精益生产。
在推进精益化生产的过程中,我们充分利用“班组建设”这一很好的平台。班组是企业最基层的组织,通过提升班组的凝聚力,从而增强班组的活力,达到充分调动员工,积极参与精益化生产的目的。
——合理化建议征集,展现员工智慧。合理化建议作为员工参与车间管理的主要途径,车间给予了充分的重视,员工可以通过车间信箱、直接上交、班组汇总等形式向车间提建议。全年共收到合理化建议800多余,采用500多余,例如东溢流系统的改造、东滤槽的加装平台的改造、反应槽顶加补隔热层的改造,都是员工集体智慧的结晶。
——班组自主管理攻关活动成效显著。各班组严格按照PDCA工作法有计划、有步骤地进行自主管理活动,对班组存在的一些操作技术问题实施攻关,并收到了显著成效。2010年车间各班组进行自主管理成果释出两次,有24项成果发表,“过滤机放料系统改造”、“提高过滤机产能”、“提高渣浆泵运转周期”等,获得优秀自主管理成果奖。
——建立学习型组织,培育创新能力。“一专多能”人才培养,造就复合型员工。建立了员工学习制度,开展一专多能人才培养活动,使员工准确掌握精益化生产的内涵,培养一批既懂生产,又懂管理的一专多能的复合型优秀人才,提升车间整体的技术水平。2010年,车间组织各种培训、学习80余次,参加人员2000人次;举行了焊工、泵工等专项技术比武6次,选拔、培养拔尖人才。
——建立“品牌班组”,形成团队优势。渣浆泵作为车间的“咽喉”装置,其检修难度与员工检修技能的不协调曾一度是制约生产的瓶颈。车间于2010年下半年开始,在钳工班倡导“建立渣浆泵检修品牌班组”技术攻关活动,使渣浆泵运转率由最初的43提高到现在的86,运转周期由最 初的十几天提高到现在的90天左右,消除了制约生产的重大瓶颈专案。
——实施“TPM”战略,全方位开展装置保全与保护。建立三位一体点检机制,形成分公司、厂部、车间、岗位;管理人员与一线员工;装置的维护、清理、检修、改造,三位一体全方位装置预防保全体系。车间由岗位员工日常点检、专职点检人员的定期点检和工程技术人员的清、检体系,为装置预防保全奠定了良好的基础。
三、坚持持续改进、崇尚技术创新。
精益生产过程,就是持续改进、不断创新,螺旋式上升的过程。推行精益生产(dojoin.),就要坚持持续改进的理念,以进一步简化流程、优化操作,提升驾驭生产流程和指标调控的能力。
——实施种子活化工艺流程改造,节约新蒸汽达10t/h以上。
——对1#粗液加热器进行技术改造,提高加热效果,提高乏汽利用率。
——对间接加热脱矽机进行技术攻关,年节约费用达15万元。
——实施精、原液系统改造,消除原液系统制约生产的瓶颈,为大液量的生产组织提供有力保障。
四、几点体会:
精益生产在五车间推广已经半年多了,通过实施精益化生产,使我们作为烧结法生产的难点车间,基本摆脱了落后的帽子:液量通过的瓶颈问题得到了根本治治理;指标控制由粗放型过度到了精确型;原来现场环境脏、乱、差,现在已经越来越优美、明亮。通过身边的变化对比,使我深刻地体会到:
1、推行精益化生产,是消除现场隐患,规范人的行为,消除习惯性违章的最有效手段。
2、班组建设是推行精益化生产、实现全心全意依靠职工办企业的理想平台。
3、持续改进、不断创新,是精益化生产的灵魂,是企业发展的不竭动力。

求关于精益生产的文章

如何有效控制成本
课程介绍 在当前金融危机环境下,中国企业面临重大生存压力,企业的应对策略一般有两个,“开源”和“节流”。开源会受到市场和许多来自企业外部无法控制的因素制约;而节流则是面向企业营运流程,优化区域基本都在企业可控范围内,因此也更容易操作和取得成果。如今可供企业选择的改善与优化技术与策略很多,不同企业也在尝试不同的改善方法,究竟有没有一种改善技术能够达到“精益”-------即投入最小化,收效最大化的目的?这是企业“节流”面临的核心问题。张驰咨询的资深流程优化专家经过十年的探索和实践,针对占企业总数80%以上的中小企业管理基础比较薄弱、人员系统性改善的理论与经验不足之现实,研发出一整套快速突破性改善技术------“灵捷优化技术”。
课程收益  建立全新的理念:节约成本无须高投入,无须高难度的技能。
 理解企业问题的本质,分清各类改善技术的优势与劣势
 理解快捷的突破性改善技术方法框架与技术细节
 能迅速将所学的理念、方法体系用于工作实践,快速收效
授课方式 讲师讲授、视讯教学、小组讨论、案例分析等
培训物件  企业人力资源管理者
 企业中、基层管理干部
培训用时 7小时
课程大纲
一、劣质成本削减及其常用方法
 企业问题的本质
 企业成本问题解决的基本方法
 各类成本问题解决技术比较分析
 最"精益"的改善技术:精益六西格玛
二、突破性改善的最佳载体------精益六西格玛
 精益六西格玛是什么
 精益六西格玛的四大支柱
 为什么企业需要精益六西格玛
 简洁化的精益六西格玛-----让所有人员都会用
三、识别企业经营中成本的冰山
 识别关键客户与挖掘关键要求
 精益运营
 劣质成本冰山
 改善专案选择
 改善团队组建
四、问题本质特征的确认
 系统稳定性探测技术
 流程能力评估技术
 动作时间研究
 线平衡分析
 资料探勘
 流程价值分析技术
五、搜寻真正的问题原因
 流程输入输出分析
 多变数搜寻技术
 因果分析技术
 FMEA
 关键原因辨别
六、突破性改善策略
 快速切换技术
 经典DOE技术
 单元生产模式
七、收益维持技术
 防错法
 现场管理与6S
 SPC

求一篇冠以精益生产的演讲稿。

精益生产的演讲稿
谈起精益生产,大家对于这个概念并不陌生。“精益”是美国麻绳理工学院“国际汽车研究计划”研究丰田汽车生产方式后对丰田模式(TPS)的总结和赞誉。让丰田从一个作坊式的家族企业成为目前全球第三大且利润超过全美三大汽车制造商利润总和的汽车制造商,其最大的奥祕就是著名的丰田生产方式,日本工业复活之父“大野耐一”带领丰田人创造的奇蹟。
二十世纪初,福特创造的大批量生产模式为市场提供了大量的商品,使市场经济从卖方市场变成买方市场。消费者对于琳琅满目的商品开始感到不满,开始加入自己的特殊要求。市场需求越来越趋于个性化,而且市场开始对产品交货期、质量、价格提出更高的要求。于是企业面临多品种、小批量、短交期、高质量、低成本的挑战,批量生产模式开始感到力不从心。
与传统的批量生产模式对比,精益从另一个角度观察企业生产运作流程,从顾客的角度重新认识产品的价值所在,识别产品生产制造过程中的出增值和非增值活动,并将非增值过程定义为浪费,且认为产品实现过程中95%以上的过程都是浪费。通过消除浪费全面提升产品质量,降低成本,缩短产品交付周期,提升顾客服务水平,打造高度柔性的准时化生产体制。以追求尽善尽美为目标,建立全员参与持续改善的企业文化,培养有创造力、敢于挑战的团队。实事表明,面对精益生产的竞争,传统企业显得软弱无力。丰田成为大家既恨又爱的家伙,一方面,它让很多汽车大碗彻夜难眠,另一方面,又不得不使人趋之若骛。
作为制造大国,中国当然不能避免精益生产的冲击。1987年,从长春一汽最早接触丰田生产方式开始,上世纪久十年度中后期,精益生产开始在国内逐步蔓延。首先在一些合资汽车企业实施,国内汽车配件供应商开始面临越来越大的客户压力,也被迫走上精益之路。据调查资料表明,国内90%以上的中高层企业管理者已经了解精益生产的概念。尽管精益生产已被世界公认为最佳的生产组织形式,但不管在国际或国内,精益推进的速度都极其缓慢。就其原因,我个人觉得可以从以下三个方面探讨。
1. 首先,精益作为一种思维方式,给传统的大批量生产追求的规模效应很大的冲击,不是那么容易让人理解,导致很多人难以接受。其次,精益生产含盖一套庞大的结构体系,不容易让人掌握。第三,精益给人很多的误导,精益最核心的是其思维方式和理念,而往往大部分人关注了精益的工具和方法。所以有一种怪现象就可以得到答案了(什么怪现象呢?)大家都知道日本人是很小气、很保守的,但丰田公司且很开放,每年接待大量的来自世界各地的来访者。不是丰田人很乐于助人,而是他们知道这些不是那么轻易就能学会的,而且另一方面,这些人在帮助宣传“丰田”品牌,还有就是通过别人的学习可以给丰田自己施加压力,于给“丰田人”更大的动力,更加努力去改善。
2. 因为对精益的误解,很多企业在实施精益过程中走过了很多的误区。很多人认识精益从丰田的现场开始,从精益的工具开始(比如说大部分人了解的kanban管理),其实精益最根本的是它的思想,任何没把握思想精髓的观点都是片面的、不完整的,也是不可能成功的。精益要从整体把握,从价值流分析入手,识别企业存在的浪费,并灵活的运用工具、方法消除浪费。很多企业犯了“教条主义”的错误,有些人总是有依赖性,总想找一家企业能够借鉴。结果就把别的企业的模式搬到自己企业中来,或者区域性抄袭别的企业的做法,最后发现“投入大量的资源想要消除浪费,结果制造了更多的浪费。精益生产没有固定的模式,它是一种理念,是一种追求尽善尽美的观念,是强调持续改善的文化。没有两家企业是一摸一样的,任何的照办照抄都不会成功。总结一条原则:精益没有教条,精益拒绝教条,任何的教条都不会有好的结果,只会给企业带来噩梦。
3. 在我和很多企业家或经理人的接触过程中,很多人认为,企业管理基础很差,还不适合实施精益生产。实施精益生产需要基础吗?这是一个非常值得探讨的问题。一般的逻辑思维认为,事物的发展总是经过由初级到中级再到高阶的过程,但精益生产是大批量生产的更高阶阶段吗?企业发展必须达到大批量生产的顶峰才能开始精益吗?答案是非常肯定的否定。首先,精益生产并不是在批量生产的基础上建立起来的,丰田最早考虑“精益”模式可以追溯到上世纪四五十年代,当时丰田汽车一年的产量还没有福特一天的产量高。其次,和批量生产一样,精益只是从另一个不同的角度观察得出的思维和运作模式。第三,精益是目前市场特点和环境的产物,是市场的要求。因此,只要坚持“精益”的思想理念和思维模式,任何的企业都能沿着精益的方向迈进。
企业要想成功的实施精益生产,将精益生产的理念与企业自身的观念有机结合,转化为企业自己的生产管理体系。实现从精益生产到精益企业的飞跃,必须从以下几方面着手。
1. 实施精益的前提条件和关键因素是人。第一,危机意识很强的人。把握企业的现状与未来,充分认识企业面临的挑战与危机。有前瞻的领导者,意志坚定的决策变革。第二,敢于挑战自我的人。敢于面对问题、挑战压力的经理人,坚决果断的执行变革。第三,乐于协作的人。个别人是实现不了精益的,全员参与才是根本。积极配合的团队,毫不动摇的拥护变革。
2. 改变员工的思维观念,正确对待问题,没有问题才是最大的问题,有问题是很正常的事情。俗话说人无完人,何况是这么多人组成的企业,问题就更多了.企业就是通过克服和解决问题得以提升的.如果没有问题,则意味着企业不能进步,但竞争对手在进步,这样的企业很快就将寿终正寝的。
企业管理就像跨台阶,每想要上一级都必须跨越一定的高度,这高度就是企业记忆体在的必须跨越的问题.但当跨第一级的时候可以不用去考虑第三级有多高,因为最要紧的是先跨第一级.但当跨过第一级之后,第三级就成为必须面临的问题.也就是说原来不认为是问题的问题,随着企业发展的程序会逐步表现出来,而且会成为无法逃避的现实问题.而企业管理的台阶是没有止尽的,也就是说问题没有彻底解决的那一天,每天面对问题也就成为职业经理人无法逃避的宿命。
问题的存在是职业经理人存在的前提.企业之所以请经理人甚至高薪聘请经理人管理,就是说明企业内有很多问题需要经理人解决.如果这些问题没有了,任何一个人都能管理好这家企业,为什么不请廉价一点的人员呢?为什么不节约一点成本多贡献一点利润呢?因此经理人应该对发现的问题感到高兴,这是体现存在的价值。
丰田是全世界公认的生产管理模式最佳的企业,但丰田也是问题发现最多的企业.丰田公司的工作小组每天都能挖掘很多问题并加于解决。
发现问题是一项技能,承认问题是一种勇气,解决问题需要智慧,掩盖问题就是愚蠢。
3. 改变处理事情的态度和方法。精益生产产生的背景是日本的战败时期,当时的日本面临的是整个国家土地、材料、能源等资源的匮乏,在这种条件下要重建国家,要发展经济,何等艰难可想而知。但是日本人站起来了,而且是迅速的站起来了。一个小小的岛屿国家战败后迅速赶上并超越西方发达国家,这是一个奇蹟。再看,现代企业管理很多最先进的理念和方法都是在日本发扬光大的。靠什么?我想依靠的不是个人也不是个别企业,依靠的是整个日本民族。(大家可能要骂我怎么没有良知了)抛开民族情节不谈,日本人那种执著、敬业、创新以及敢于挑战、挑战极限的那种精神是不是值得我们去学习呢!而精益生产也正是融入了这种“认真对待每 一件事情” 和近乎“吹毛求疵”的精神在里面。
儒家思想讲求中庸之道,讲求以和为贵,讲求人际关系的和谐。正因为这种精神,让工作在碰到阻力的时候要考虑人际关系,宁愿在工作要求上做一点妥协,不好伤了大家和气。导致很多工作、很多要求不能完全被执行了落实,工作很难有突破,也很少会有共同挑战极限的团队合作。大家得过且过,有一点业绩就沾沾自喜,大家相互吹捧。比如我们喜欢找很多理由来说明一件事情为什么没有做好,碍于情面拉不下脸,事情就最终不能完成。
不是说儒家思想不好,人际和谐不好。只是要能将工作和生活分开,采取不一样的态度对待这两种方式。工作中工作第一位,先做事后做人,生活中人际关系第一位,先做人再做事。只有这样,精益才可能真正在中国企业内生根发芽,中国企业才能练好内功。从文化来看,韩国人倒有点和日本人相识,所以我们看到很多韩国企业发展迅速并形成自己的核心竞争力。
我们要面对现实,要承认差距,但我们不甘于落后。我们需要挑战自己,需要打破传统,需要有挑战极限的精神,需要对目的的执著的追求,需要能超越的创新思维。总之,我们需要能更好面对未来挑战的企业文化。
作为企业,精益生产是生产管理发展的必然趋势;作为个人,掌握精益生产技术是未来在制造领域职业发展的重要法宝。

有关精益生产的资料

???

精益生产文章 我想找一篇关于车间精益生产的文章

高分求一篇 中英文双语文章 关于 精益生产方式 的!

这是对上文的翻译,希望可以帮到你
Lean manufacture way synopsis
Abstract: The lean manufacture is one kind the assembly line manufacture methodology which stems from Toyota and the automobile makes. Is also called “the Toyota production system”. The lean manufacture goal by the description is “in the suitable time (or during ceremony, the first time) enables the suitable thing to arrive at the suitable place, simultaneously causes the waste minimum and adapts the change”. Not only established lean manufacture principle Taiichi Oono to discover his methodology to be possible to reduce the waste, but could also promote the product to flow and to improve the quality. This article has carried on the concrete analysis to the lean manufacture, obtains its superiority, and carries on it with the traditional production method the parison, through the analysis may know that the lean manufacture is rescues the difficult enterprise the magic weapon.
Key word: Toyota automobile, lean manufacture, superiority, characteristic, enterprise
First, Toyota Corporation's lean manufacture way
The lean manufacture (LeanProduction, is called LP) is the American Massachusetts Institute of Technology several international automobile plan anization (IMVP) expert to Japan “Toyota JIT (JustInTime) production method” name of the praise, fine, namely the fewer but better, does not invest the unnecessary element of production, is only in the suitable time production essential quantity market urgently needed product (or evil ways working procedure urgently needed product); The profit, namely all operative activity wants beneficially effective, has the efficiency. The lean manufacture is the current industrial world best one kind of Production anization system and the way.
The lean manufacture is the posar Japan automobile industry encounters “the resources are scarce” and “the multi-varieties, the few batch” the market restriction product, it is assists the interrogation from Toyota to start, after Toyota happy eldest son and Taiichi Oono et al. the joint efforts only then gradually consummates until the 60s forms.
The lean manufacture is not only one kind take maximum limit reduces the resources which the enterprise produces takes and reduces the business management and the operation cost as the essential target production method, simultaneously it is also one idea, one culture. The implementation lean manufacture is determined the pursue perfect course, is also the pursue remarkable process, it is the support personally with the enterprise life one spiritual strength, also will be will obtain the self-satisfied one kind of boundary in forever the without limits learning process. Its goal is strives for perfection, acme of perfection, forever without limits pursue seven zero ultimate objectives.
The lean manufacture essence manages the process, anizes the optimization which including the human affairs manages, simplifies the middle management vigorously, carries on the anization flattening reform, reduces the non-personnal directly engaged productions; Pushes carries on the production equalizing to synchronize, realizes zero stock and the flexible production; Carries out the entire production process (including the entire supply chain) the quality assurance system, realizes zero bad; Reduces and reduces on any link's waste, realizes zero waste; Realizes the drawing type punctual metaplasia to produce the way finally.
The lean manufacture characteristic is eliminates all wastes, the pursue strives for perfection with the progressive improvement. Removes produces in the link all useless things, each worker and the post arrangement principle is must rise in value, removes the post which all do not rise in value. The simplification is its core, in the simplification product development design, the production, the management all does not have the added value work, is for the purpose of by the most superior quality, the most low cost and the peak efficiency makes the most rapid response to the market demand.
Second, lean manufacture way superiority and significance
Compares with the mass production way, Japan uses the lean manufacture way's superiority mainly displays in the following several aspects:
1. needs the human resources - -, regardless in product development, production system, factory other departments, pare with the mass production way's under factory, reduces to feeble-mindedly 1/2;
2. the new product development cycle - - lowest may reduce to l/2 or 2/3;
3. production process's goods in process stock - - lowest may reduce to under the mass production way the general level 1/10;
4. factory takes the space - - lowly to be possible to reduce to selects under the mass production method 1/2;
5. end product stock - - lowest may reduce to under the mass production way the averaging stock level 1/4;
6. product quality - - may be large scale.
The lean manufacture way is pursues the production thoroughly the rationality, highly effective, can produce nimbly adapts each kind of demand high grade product production technology and the managerial technique, its basic principle and many methods, have the positive significance to the manufacturing industry. The lean manufacture core, namely about the productive plan and the control as well as stock management's basic philosophy, also has the vital role to rich and the development modern production management theory.
Third, in lean manufacture management characteristic
(1)the drawing type (pull) punctual metaplasia produces (JIT)
Take end-user's demand as production beginning. Emphasizes the physical distribution to be balanced, the pursue zero stock, requests the ponents which a working procedure processes to be possible to enter the next working procedure immediately. The anization produces the operation is depends upon the electronic monitoring system (Kanban) to carry on. Namely the demand information (electronic monitoring system form does not limit by the electronic monitoring system transmission working procedure, key lies in can transmit message). In the production metre may by the manual intervention, the control, in the guarantee production physical distribution balanced (regarding each working procedure, namely for guarantee after working procedure supply aurate current events). Because uses the drawing type production, in the production plan and the dispatch materially are plete by each production unit, in formally does not use the centralism plan, but in the operating process beeen production unit's coordinated extremely is essential.
(2) Total Quality Management
Stressed that the quality is produces, but must examines, guarantees the final quality by the process quality control. In the production process carries on to the quality examination and the control in each working procedure. Is heavy is raising each staff's quality consciousness, the guarantee prompt discovery quality question. If discovers the quality question in the production process, aording to the situation, may s the production immediately, until solves the problem, thus the guarantee does not appear to the defective works invalid processing. Regarding quality question which appears, generally is the anization related technology and the production personnels takes a group, cooperates together, solves as soon as possible.
(3) team method of working (Teamwork)
Not only each staff carries out higher authority's order in the work. Participation positively more importantly, plays policy-making and the auxiliary policy-making role. The anization team's principle presses the administrative anization to divide not pletely, but mainly divides aording to the service relations. The team members emphasize master many skills while specializing in one, the request can in the quite familiar team other staff's work, guarantee that the work coordinated carries on smoothly. The team personnel work the achievement evaluation the team internal appraisal influence. The team work's basic atmosphere is the trust, by one kind of long-term supervisory control primarily, but avoids to the investigation which each step works, raises the working efficiency. Team's anization is the change, in view of the different thing, establishes the different team, the identical person possibly belongs to the different team.
(4) parallel projects (ConcurrentEngineering)
In product design development period, the conceptual design, the structural design, the technological design, the final demand and so on unifies, guaranteed that pletes by the quickest speed aording to the request quality. Each work by pletes with this related project group. In the advancement the panel members arrange own work respectively, but may regular or momentarily the feedback information and to appears the question solves coordinated. Rests on the suitable information system tool, the feedback and coordinated entire project advance. Using the modern CIM technology, in product development and development period, auxiliary project advancement parallelization.
Fourth, lean manufacture and production in enormous quantities way management concept parison
The lean manufacture takes one kind from the environment to the management goal is the brand-new management concept, and obtains the suess in reality, has applied one, o new management tool simply by no means that but is a set the management system which with the enterprise environment, the culture as well as the management fuses highly, therefore lean manufacture oneself is an autonomous system.
(1)optimizes the scope to be different
The production in enormous quantities way stems from the US, is relates based on US's enterprise, emphasizes the market direction, the optimize allocation of resources, each enterprise take the financial relations as a boundary, optimizes own internal management. But is related the enterprise, regardless of being the supplier or the dealer, by to palm reading treatment.
The lean manufacture way take the product manufacturing working procedure as the clue, the anization close related supply chain, on the one hand reduces in the enterprise cooperation the transaction cost, on the other hand guarantees the stable demand and the prompt supply, take the entire big production system as optimized goal.
(2) treats the stock the manner to be different
The production in enormous quantities way's stock management stressed that “the stock is essential wicked”.
The lean manufacture way's stock management stressed that “the stock is the root of all evil”.
The lean manufacture way will produce all stocks will regard as “the waste”, simultaneously thought that the stock has covered in production system's flaw and the question. It emphasizes the supply at the same time to the production guarantee, on the other hand emphasizes to zero stock request, thus exposes in unceasingly the production the basic link's contradiction and improves, reduces the stock to eliminate the stock unceasingly to have “the waste”. Based on this, the lean manufacture proposed “eliminates all wastes” slogan. Pursue zero waste goal.
(3) the service control view is different
The traditional production in enormous quantities way's personnel system based on both sides “the employment” the relations, in the business management stressed that achieves individual work highly effective division of labor principle, and promotes and the guarantee by the strict service investigation, simultaneously the investigation work also prevents a man-power to oppose negative effect which the enterprise produces.
The lean manufacture stems from Japan, the depth the Eastern culture influence, when specialized labor division stressed that cooperates mutually and the operation flow simplification (including nonessential checking work) - - in the elimination service “the waste”.
(4) the quality view is different
The traditional production method regards as the ration second quality item in the production the inevitable result.
The lean manufacture based on anization's decentralization with person's cooperation viewpoint, thought that lets the producer own quality assurance reliable is absolutely feasible, and does not sacrifice the production the continuity. Its core thought is, causes reason which itself this kind of probabilistic quality question produces by no means probabilistic, through eliminates produces the quality question production link to e “to eliminate the waste which all second quality items bring”, pursue zero bad.
(5) the manner is different to the human
In production in enormous quantities way emphasis management strict level relations. Lies to staff's request pletes the task which strictly the higher authority issues, the human is regarded as attached in the post “the equipment”.
The lean manufacture stressed that a person to production process's intervention, displays person's activity with every effort, simultaneously emphasizes coordinated, to staff individual appraisal is also based on the long-term performance. This method more member who regards as the staff the enterprise association, but non-machine. Full display basic unit subjective initiative.
Fifth, the lean manufacture way is rescues the danger sleepy enterprise the magic weapon
“the lean manufacture realizes through the waste elimination improves the quality, to reduce the cost and the reduction time in advance effect.”The waste elimination is refers to “does the correct matter” and “correct working”, eliminates all non-increment process. “the waste elimination” itself manifested one kind to seek the outlet in the crisis the hard working spirit. Studies the background which and the process the Toyota production method produces may see, this new production method is to solve Japan the expand industry to need to be born in the difficult environment:
1st, the Toyota production method is in fast growth and the developed industrialization later period, in al
2nd, the Toyota production method is in lacks the sufficient resources, the fund and in the labor force environment, expand industry's path,
3, the Toyota production method is develops the small batch, the multi-variety production path under the narrow diverse demand market condition. ready had the numerous superiority petitor in the crevice the expand industry path,
It impelled Japanese Enterprises and so on Toyota to enter the world Advanced enterprise's ranks from the difficult position. Toyota has risen, but at that time and nobody noted its new production management technology. The 70s's oil shock caused the fast growth the western industrialization society to present the long time decline, in numerous profit of enterprise negative growth, but the Toyota automobile actually maintained the continuous prosperity under the contrast, Toyota's production technology started to receive people's attention In "Change World Machine" Toyota production method after “lean manufacture” the new name introduced for world manufacturing industry, seeks the study which in the depression the outlet the American Enterprise desires strongly and imitates Japan's procedure. The American has also made the progress through the fine profit, in the 90s crawls from the trough, has remoulded the American industry, is specially the high tech industry and the war industry hegemonic position. The late 90s's Asian economic crisis, 911 give the US the economy to bring the profound influence, inexpensive “China makes” also gives the US the traditional manufacturing industry to attack. On this kind of dangerous time, the magic weapon which the American manufacturing industry offers a sacrifice to is “the lean manufacture”. In the economical fast growth time, the manufacturer may use the mass productions to raise the output the way to reduce the cost; The enterprise in the smooth development time, the information technology is also the efficacious device which the thrust augmentation grows. But is now surplus in the productive forces and global petition's time, reduces the cost to bee the enterprise survival the first principle. The lean manufacture way which disciplines from difficult and the thrifty environment bees deals with in the decline and the adverse circumstance enterprise continues to survive and the development good method. The lean manufacture way bees the substitution tradition mass production way to rescue in the crisis enterprise's path. In China, the excess capacity of production, the petition fierce manufacture domain, like the electrical appliances, the puter and the automobile manufacture, lean manufacture this is rescues their difficult position the outlet. The Chinese manufacturing industry Japan's similarity is faces the industry big powers pressure 50 years ago, to lack development similarly the fund and the resources. What but was different with Japan then, China was facing one was growing the giant domestic market, had the rich low price labor force. Moreover, the Chinese manufacturing industry has met the advanced industrial nation manufacturing industry structural adjustment opportunity, massive preliminary or the work crowded product, even includes the consumption big engineering products the production to the 3rd world shift, “makes the opportunity which for China” develops. Under this background's Chinese manufacturing industry, may use the extensive management, the high consumption and the primary labor force obtains the limited development opportunities. But this is in no way road of the sustained development. When the Western enterprise takes up the fine profit the weapon, copes with the synthesis low cost when China's low price cost of labor but is also a high consumption, China's superiority possibly does not exist. Thinks of danger in peace and provides for a rainy day is the far-seeing originality entrepreneur's style. These enterprises will use the lean manufacture to reduce the product cost, will further sharpen enterprise's synthesis petitive ability.
Reference:
[1] Wu Shuping. Lean manufacture in China's application present situation [J]. Zhengzhou Aviation industry Management Institute journal (social sciences version), 2004, (06).
[2] Yan Junya, Zou Zhen. Lean manufacture charm [J]. Electronic merce, 2004, (05). East
[3] Yao. Tries to discuss the lean manufacture way the characteristic and principle [J]. Tianjin automobile, 2004, (06).
[4] Li Runru. Lean manufacture way research and production method future [J]. Economist, 2005, (11).
[5] Cai Jianhua. By lean manufacture in staff [J]. Science and technology management study, 2005, (01).

跪求MES与精益生产的关系PPT

去百度文库看看吧

精益生产的关键点在哪?

这个活动中的关键是,领导要相信和坚定的支援!这是成功和失败的关键!至于其他都是工具层面的问题,很容易在外部资源的协助下找到解决方法。

价值流与精益生产的关系?

价值流是指从原材料转变为成品、并给它赋予价值的全部活动,包括从供应商处购买的原材料到达企业,企业对其进行加工后转变为成品再交付客户的全过程,企业内以及企业与供应商、客户之间的资讯沟通形成的资讯流也是价值流的一部分。一个完整的价值流包括增值和非增值活动,如供应链成员间的沟通,物料的运输,生产计划的制定和安排以及从原材料到产品的物质转换过程等。
精益生产(Lean Manufacturing),简称“精益”,利用杜绝浪费和无间断的作业流程──而非分批和排队等候──的一种生产方式。精益生产是衍生自丰田生产方式的一种管理哲学。
无直接关系,都是降低成本减少浪费的思想!做事方法不一样!

精益生产的队名与口号

精益生产管理过程中为什么要创立自己的口号呢?口号是一个企业发展到一定程度的文化积累,能激发人潜在的热情和责任感,精益生产口号同样属于精益文化的一部分,有了心理做支撑的精益,才会发挥出其更高的价值,让精益的思想刻印在每个员工的心上。下面,博革咨询为大家整理了一些精益生产口号,供您参考:
1、追求精益,永无止境。
2、最大限度减少企业生产所占用的资源。
3、健全系统,优化流程,精益生产,全员执行。
4、多品种,小批量,实现精益生产。
5、人人节约为玲珑,玲珑腾飞为人人。
6、搞好精益,晋升自我。
7、挑战自我,减少浪费。
8、优化生产运作过程,实现最大效率和效益。
9、优化流程、精益生产、创百年企业。
10、欲要创其效,必先改其善。
11、追求卓越的过程,享受完美的结果。
12、若不主动改善,就会被动改变。
13、挑战自我,改善无限。
14、以人为本,提高效率;降低成本,杜绝浪费。
15、排除不必要的动作,动作距离要最短。
16、改善三日易,坚持百日难。
17、工业工程:精益生产之基。
18、消灭浪费、拉动效益,提高劳动生产率。
19、消除一切浪费,追求精益求精和不断改善。
20、精益生产是赶超世界一流水平的必由之路……
队名可以根据您的队伍的特性,取一些响亮,积极,有斗志的名字即可!

  
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